Imec Achieves Seamless Integration of InP Chiplets on 300mm RF Silicon Interposer for high-frequency communications

Imec achieves a groundbreaking milestone by integrating InP chiplets onto a 300mm RF silicon interposer.

Introduction

Imec, a global leader in nanoelectronics, has made a breakthrough by integrating InP (Indium Phosphide) chiplets on a 300mm RF silicon interposer. This integration, presented at the IEEE International Electron Devices Meeting (IEDM) 2024, shows impressive performance at 140GHz with only a 0.1dB insertion loss.

This innovation could transform high-frequency communication and radar sensing technologies.

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Key Takeaways

Imec’s advances in integrating InP chiplets with RF silicon interposer technology offer significant improvements for high-frequency communication and radar sensing. Here are the key points:

  • InP Chiplet Integration: InP chiplets have been successfully integrated with RF silicon interposers.
  • Minimal Insertion Loss: The insertion loss at 140GHz is just 0.1dB, maintaining excellent signal integrity.
  • Zero Degradation with Power Amplifiers: The two-stage InP power amplifier showed no performance degradation.
  • Cost-Effective and Scalable: The platform is designed for mass production, making it a cost-effective solution.
  • Future Development: Imec continues to improve the platform, adding new features and offering it for prototyping.

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Advancing Communication at High Frequencies

Demand for faster data speeds, more bandwidth, and better imaging systems is growing.

To meet these needs, next-generation communication and radar systems require compact and efficient components that work at high speeds and frequencies.

Imec’s successful integration of InP chiplets onto a 300mm RF silicon interposer positions the company as a leader in developing solutions for frequencies above 100GHz.

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The Challenge: Overcoming the Limitations of Current Technologies

Traditional semiconductor technologies struggle to meet the demands of high-frequency communication.

Higher-frequency systems, like those above 100GHz, need components that offer high output power, bandwidth, and efficiency. InP is ideal for these applications due to its high gain at mmWave and sub-THz frequencies.

However, traditional InP technology is expensive and hard to scale due to small wafer sizes and specialized processing.

Imec’s approach combines InP’s performance with the scalability of silicon-based solutions. This opens the door to cost-effective solutions that can be mass-produced without sacrificing performance.

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Breakthrough Technology: Seamless Integration of InP Chiplets on RF Silicon Interposer

Imec’s innovation lies in integrating InP chiplets onto a 300mm RF silicon interposer. RF silicon interposers are typically used for digital applications, but Imec adapted this technology for high-frequency use.

By adding small, high-performance InP chiplets using CMOS-like processes, they have minimized the limitations of traditional InP technology.

The result is ultra-low loss, efficient performance at mmWave and sub-THz frequencies.

The integration uses passive interconnects with a 40µm flip-chip pitch. The insertion loss at 140GHz is only 0.1dB—negligible in real-world applications.

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Key Achievements and Results at IEDM 2024

Imec’s presentation at IEDM 2024 highlighted these breakthroughs:

  1. InP Chiplet Integration: InP chiplets have been successfully integrated onto an RF silicon interposer, combining the best of both technologies.
  2. 0.1dB Insertion Loss at 140GHz: The integration shows very low signal loss, ensuring excellent performance even at high frequencies.
  3. Zero Performance Degradation: A two-stage InP power amplifier (PA) showed no degradation in performance after integration.
  4. Compact and Scalable: The chiplet-based approach reduces the size and cost, making it easier to scale for mass production.
  5. Energy-Efficient: The technology provides energy-efficient performance at high frequencies, crucial for next-gen communication and radar systems.

These results set a new benchmark for mmWave communication and radar sensing applications, essential for 5G and beyond.

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The Road Ahead: Expanding InP’s Potential for Future Applications

Building on this success, Imec’s research team is focusing on making InP compatible with CMOS processing tools.

This will further reduce costs and increase availability. They are also working to shrink the size of InP chiplets while maintaining their superior performance.

The team plans to integrate new features like inductors and MIMCAPs, and improve TSV integration and wafer thinning.

“Shrinking the size of InP chiplets while maintaining performance is key,” says Siddhartha Sinha, principal member of Imec’s technical staff. “We are also adding new features to the platform, like passive components, and making it available for prototyping.”

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Conclusion: A Leap Toward the Future of Communication and Sensing

Imec’s breakthrough in integrating InP chiplets onto RF silicon interposers is a game-changer for communication and radar sensing systems.

By overcoming traditional limitations, Imec is enabling more efficient, compact, and scalable solutions for next-generation systems operating at high frequencies.

As research progresses, these advances will shape the future of high-frequency communication and radar sensing.

For more details on Imec’s RF research, visit their website to learn about their RF interposer R&D platform and potential collaborations.

Kumar Priyadarshi
Kumar Priyadarshi

Kumar Joined IISER Pune after qualifying IIT-JEE in 2012. In his 5th year, he travelled to Singapore for his master’s thesis which yielded a Research Paper in ACS Nano. Kumar Joined Global Foundries as a process Engineer in Singapore working at 40 nm Process node. Working as a scientist at IIT Bombay as Senior Scientist, Kumar Led the team which built India’s 1st Memory Chip with Semiconductor Lab (SCL).

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