Samsung Struggles with 2nm process Yields as TSMC Outpaces in Advanced Technology

Samsung faces significant challenges with 2nm yield issues, while TSMC's advanced 3nm technology gives it a competitive edge in the semiconductor industry.

Introduction

Samsung, a pioneer in semiconductor manufacturing, faces significant hurdles with its 2nm process technology. Despite leading the industry with the first volume production of 3nm chips in 2022, the company is now grappling with low yields in its 2nm production.

This has led to operational challenges and personnel changes at its Taylor, Texas facility. In stark contrast, TSMC, Samsung’s primary competitor, has achieved substantial success with its 3nm technology, holding a commanding market share.

This article explores Samsung’s current challenges, the competitive landscape, and the implications for the semiconductor industry.

It’s Just the Beginning: Semiconductor Industry Leaders Applaud PM Modi’s Vision | by techovedas | Sep, 2024 | Medium

Overview

Samsung’s 2nm Yield Challenges: Samsung is struggling with lower-than-expected yields in its 2nm process technology, causing production setbacks.

Impact on Personnel: The low yields have resulted in personnel withdrawals from Samsung’s Taylor, TX facility, affecting operations.

GAA Technology Issues: Samsung’s gate-all-around (GAA) technology is facing unprecedented difficulties, impacting overall performance.

TSMC’s 3nm Success: TSMC’s 3nm technology has achieved yields of 60-70%, providing a significant competitive edge.

Market Share Dynamics: Samsung’s market share stands at 11%, while TSMC dominates with a 62.3% share, highlighting the competitive gap.

Samsung’s 2nm Production Woes

Samsung’s ambitious leap to 2nm technology has not gone as planned. The company’s GAA (gate-all-around) transistors, which are supposed to offer superior performance and efficiency, have encountered unexpected yield issues. These problems have resulted in a lower production output than anticipated, affecting Samsung’s ability to meet market demand and maintain its competitive position.

The challenges have been severe enough to impact personnel levels at Samsung’s Taylor, Texas facility. Reports indicate that the company has withdrawn key staff from the site, a move that could further hinder its production capabilities and slow down progress in addressing the yield problems.

Gate-All-Around (GAA) Technology Under Pressure

Samsung’s GAA technology was designed to overcome the limitations of traditional FinFET transistors, offering improved performance and power efficiency.

However, the technology has faced significant hurdles. The intricacies of manufacturing GAA transistors at such a small scale have proven more complex than initially anticipated, leading to difficulties in achieving high yields.

The company is currently reassessing its approach to GAA technology, trying to resolve the issues and improve yields. This reassessment includes potential adjustments in manufacturing processes and technology upgrades to address the underlying problems.

TSMC’s 3nm Triumph

In contrast to Samsung’s struggles, TSMC has made significant strides with its 3nm process technology. The company’s 3nm chips are reported to have yields between 60-70%, a robust performance that underscores its manufacturing capabilities.

TSMC’s success in scaling down its process technology while maintaining high yields has given it a substantial competitive edge over rivals.

TSMC’s strong performance with 3nm technology is a testament to its advanced manufacturing processes and the effectiveness of its R&D investments.

The company’s ability to achieve high yields has solidified its leadership position in the semiconductor industry, attracting major clients and securing a larger market share.

Market Share and Competitive Landscape

The disparity in market share between Samsung and TSMC is a stark indicator of the competitive landscape. Samsung’s market share stands at 11%, a figure that highlights its current struggles and the challenges it faces in regaining its competitive position. In comparison, TSMC commands a dominant 62.3% market share, reflecting its successful execution of advanced technologies and strong market presence.

This gap in market share underscores the impact of technological challenges on a company’s position in the industry. As Samsung works to address its 2nm yield issues, it will need to enhance its technology and manufacturing processes to compete effectively with TSMC and other industry leaders.

Future Implications

The ongoing issues with Samsung’s 2nm technology and the comparative success of TSMC’s 3nm process highlight the high stakes in semiconductor manufacturing.


For Samsung, resolving the yield challenges is critical to maintaining its position in the market and achieving its long-term technology goals.

The company’s ability to overcome these hurdles will determine its future competitiveness and influence in the semiconductor industry.

As the industry continues to evolve, advancements in technology and manufacturing processes will remain crucial. Companies like Samsung and TSMC will need to adapt and innovate to stay ahead in the fast-paced semiconductor sector. The resolution of Samsung’s current issues and its strategic adjustments will be closely watched by industry observers and competitors alike.

Lam Research Expands Virtual Semiconductor Training to 20 Indian Universities, Aiming to Upskill 60,000 Engineers – techovedas

Conclusion

Samsung current difficulties with 2nm process and the challenges faced by its GAA technology are significant setbacks for the company.

As it works to address these issues, the competitive advantage held by TSMC with its successful 3nm technology becomes even more apparent. The disparity in market share further emphasizes the need for Samsung to accelerate its efforts in overcoming these challenges.

The semiconductor industry is constantly evolving. New technologies and manufacturing improvements are key to staying competitive.

Kumar Priyadarshi
Kumar Priyadarshi

Kumar Priyadarshi is a prominent figure in the world of technology and semiconductors. With a deep passion for innovation and a keen understanding of the intricacies of the semiconductor industry, Kumar has established himself as a thought leader and expert in the field. He is the founder of Techovedas, India’s first semiconductor and AI tech media company, where he shares insights, analysis, and trends related to the semiconductor and AI industries.

Kumar Joined IISER Pune after qualifying IIT-JEE in 2012. In his 5th year, he travelled to Singapore for his master’s thesis which yielded a Research Paper in ACS Nano. Kumar Joined Global Foundries as a process Engineer in Singapore working at 40 nm Process node. He couldn’t find joy working in the fab and moved to India. Working as a scientist at IIT Bombay as Senior Scientist, Kumar Led the team which built India’s 1st Memory Chip with Semiconductor Lab (SCL)

Articles: 2237