TSMC Arizona Plant: 50% Taiwanese Workforce Sparks Controversy

TSMC’s Fab 21 in Arizona has drawn criticism for its heavy reliance on Taiwanese workers, making up 50% of the current workforce.

Introduction

Taiwan Semiconductor Manufacturing Company (TSMC) made headlines in 2020 with its announcement to build a new semiconductor manufacturing plant, Fab 21, in Arizona. The project was seen as a significant move to boost semiconductor production in the United States and create local job opportunities. However, it has sparked controversy, with unions and local workers raising concerns about the company’s reliance on Taiwanese employees . As of now, approximately 50% of the workers at the Arizona facility are from Taiwan, a figure TSMC plans to decrease as the facility expands. This article explores the ongoing developments at Fab 21, the tensions surrounding local employment, and TSMC’s plans for the future.

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Overview: Key Highlights

  1. TSMC’s Fab 21 in Arizona employs about 2,200 workers, half of whom are from Taiwan.
  2. The company had to send over 1,000 skilled Taiwanese workers to complete the facility on time.
  3. Arizona unions criticized TSMC for not hiring more local talent, claiming that the influx of Taiwanese workers took away jobs from Americans.
  4. TSMC faces accusations of racial discrimination and policies that contradict U.S. work culture.
  5. The company plans to hire more American workers over time, especially as it expands the facility in the coming years.

The Initial Promise: A Boost to Arizona’s Workforce

In 2020, TSMC made bold promises to Arizona, stating that its new semiconductor plant would create thousands of high-paying jobs for local workers.

The company committed to hiring American talent, particularly from the surrounding Phoenix area, which has a growing technology sector. The Fab 21 facility was expected to support the U.S. government’s push to enhance domestic chip production, reducing reliance on foreign sources.

However, as construction began on Fab 21, the situation took a different turn. TSMC found that it lacked the skilled workforce needed to build such a cutting-edge semiconductor plant. To address this shortage, the company sent over more than 1,000 workers from Taiwan, who brought specialized knowledge and expertise in semiconductor manufacturing that wasn’t readily available in the U.S.

This decision quickly drew the ire of local unions and workers. They argued that TSMC’s reliance on Taiwanese workers for such a large portion of the construction and initial operations was contrary to the company’s promises of job creation for Arizona residents.

The issue grew into a broader debate about job outsourcing and the ability of American workers to compete in high-tech industries.

The controversy even led to a lawsuit accusing TSMC of racial discrimination, alleging that the company was favoring Taiwanese employees over local hires for promotions and job opportunities.

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Current Workforce Composition at Fab 21

As of now, TSMC employs about 2,200 workers at its Fab 21 facility in Arizona. Despite the company’s assurances to hire locally, nearly half of the workforce still consists of employees who were brought in from Taiwan. These workers play critical roles in the day-to-day operations of the facility, from overseeing production processes to maintaining equipment and ensuring quality control.

While some of these Taiwanese employees are expected to return to Taiwan once their expertise is passed on, TSMC’s long-term goal is to gradually increase the number of American workers at the facility. As the company ramps up production, it hopes to recruit more locals to take over these essential positions, especially as the facility enters new phases of development.

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The Future of TSMC’s Arizona Facility: Phases and Expansion Plans

TSMC’s Fab 21 is not a single-phase project; instead, it is part of a larger, multi-phase plan. The company has projected that the facility will ultimately create around 6,000 jobs over the next few years.

However, as of now, only the first phase is operational, with the next two phases focused on cutting-edge chip production technologies.

  • Phase 1: This phase, which is already operational, primarily focuses on producing chips using TSMC’s existing N4 and N5 process technologies.
  • Phase 2: The second phase will concentrate on producing chips using the N3 (3nm-class) process, which promises to deliver significant advancements in performance, power efficiency, and transistor density. This phase will require specialized expertise, likely from the Taiwanese workforce, to install new tools and equipment.
  • Phase 3: The third and final phase will see the introduction of even more advanced processes, such as the N2 (2nm-class) and A16 (1.6nm-class) technologies. These processes aim to push semiconductor performance limits even further, but they also demand a higher level of expertise to implement effectively. Given the complexity of these technologies, TSMC might rely on Taiwanese workers who have experience with these specific tools.

techovedas.com/top-5-companies-leading-the-race-of-quantum-computing-revolution/

The Tension Between Taiwanese Expertise and Local Hiring

One of the primary reasons TSMC has brought Taiwanese workers to Arizona is their specialized knowledge in semiconductor manufacturing. Taiwan has long been the global hub for chip production, and TSMC is the world’s largest contract manufacturer of semiconductors.

The company’s employees in Taiwan possess highly specialized skills in the latest chip production technologies, which are crucial for the success of the Fab 21 project.

However, this reliance on Taiwanese workers has drawn criticism from local unions and American workers. They argue that TSMC, despite promising to create U.S. jobs, continues to depend on foreign expertise, limiting opportunities for local workers.

Unions have raised concerns that imported workers not only take jobs away from American workers but also receive promotions over local employees, fostering a sense of unfairness in the workplace.

TSMC, however, stresses that it temporarily relies on Taiwanese workers. As the Arizona facility expands and local employees gain experience, the company plans to reduce its dependence on Taiwanese staff.

Over the next five years, TSMC aims to hire more U.S. workers and fill the majority of positions at the facility with local talent.

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Moving Forward: Will TSMC Fulfill Its Promises?

While TSMC has made strides in expanding its Arizona facility and ensuring that American workers are integrated into its operations, the company’s ability to fulfill its promises will depend on how quickly it can train a local workforce that is skilled enough to take on the advanced roles required in semiconductor manufacturing.

The transition from Taiwanese expertise to a more localized workforce will take time, as the technologies involved are highly complex and require specialized knowledge.

In the meantime, the Arizona facility will continue to serve as a critical hub for semiconductor production in the U.S. It remains unclear whether TSMC can balance its reliance on Taiwanese workers with its commitment to creating sustainable, long-term job opportunities for Americans.

techovedas.com/what-are-key-players-across-various-domains-in-semiconductor-industry/

Conclusion

TSMC’s Arizona plant is poised to play a pivotal role in the future of semiconductor production in the U.S. However, the company faces challenges in meeting its promises to hire local talent while also relying on Taiwanese workers for specialized tasks. As the facility expands, TSMC will need to ensure that it can adequately train American workers to fill the highly technical positions required for cutting-edge chip production. Over time, the company plans to reduce its dependence on Taiwanese staff, but the success of this transition will depend on the speed of workforce development and the implementation of advanced production technologies.

Kumar Priyadarshi
Kumar Priyadarshi

Kumar Joined IISER Pune after qualifying IIT-JEE in 2012. In his 5th year, he travelled to Singapore for his master’s thesis which yielded a Research Paper in ACS Nano. Kumar Joined Global Foundries as a process Engineer in Singapore working at 40 nm Process node. Working as a scientist at IIT Bombay as Senior Scientist, Kumar Led the team which built India’s 1st Memory Chip with Semiconductor Lab (SCL).

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