TSMC to Build 10 Global Facilities by 2025, Significantly Increasing Capital Expenditures

The company’s capital expenditures could hit USD 34-38 billion in 2025. This would mark one of its highest spending years ever. Seven of the new facilities will be in Taiwan.

Introduction

Taiwan Semiconductor Manufacturing Company (TSMC) is accelerating its global expansion, aiming to construct ten new facilities by 2025.

This unprecedented move in the semiconductor industry will significantly boost the company’s capital expenditures, potentially surpassing previous records.

Key Highlights of the Expansion

  1. TSMC will add ten facilities globally by 2025.
  2. The capital expenditure could reach USD 38 billion.
  3. Taiwan will house seven of these facilities.
  4. International projects target the U.S., Japan, and Germany.
  5. Expansion addresses the rising global semiconductor demand.

Global Expansion Plans: A New Milestone for TSMC

TSMC is pushing its boundaries with a bold expansion plan. TSMC will build ten new global facilities globally by 2025. This move highlights the rising demand for advanced semiconductor manufacturing.

The company’s capital expenditures could hit USD 34-38 billion in 2025. This would mark one of its highest spending years ever. Seven of the new facilities will be in Taiwan. These will focus on advanced process nodes and cutting-edge packaging technologies.

TSMC is also growing its presence in international markets. It plans to expand in the U.S., Japan, and Germany. These projects aim to strengthen its global footprint and diversify manufacturing locations.

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Taiwan at the Center

The majority of TSMC new global facilities will be in Taiwan. Two 2nm production fabs are planned in Hsinchu and Kaohsiung. Each site will host two fabs, totaling four facilities.

Advanced packaging is also a focus. The company is expanding CoWoS capacity in Taichung and adding new packaging plants in Tainan and Chiayi. These projects highlight TSMC’s push to maintain technological leadership.

International Growth for Resilience

TSMC is boosting its global facilities operations with key projects abroad. In Japan, it will begin constructing a second Kumamoto fab in Q1 2025. This fab will start mass production by 2027.

In the U.S., TSMC’s Arizona facility remains a top priority. It will cater to U.S.-based customers and support local chip production.

Germany is another critical market. The new fab in Dresden will meet Europe’s growing semiconductor needs. This step aligns with Europe’s push for greater chip production self-sufficiency.

Why This Expansion Matters

TSMC’s expansion addresses surging semiconductor demand. AI, automotive, and consumer electronics drive this growth. By diversifying operations, TSMC also reduces geopolitical risks.

This strategy ensures TSMC can meet customer needs worldwide. It positions the company as a global leader in semiconductor manufacturing. The next few years will be pivotal as these facilities take shape.

Economic Daily News, TSMC is set to embark on its largest-ever expansion, with 10 construction projects scheduled for completion by 2025.

This marks a significant milestone not only for TSMC but also for the global semiconductor industry, which has seen increasing demand for advanced chip manufacturing capabilities.

The company’s decision to increase the number of facilities under construction highlights its commitment to staying ahead of the competition and addressing the semiconductor shortage that has affected industries worldwide in recent years.

These 10 new facilities will include state-of-the-art production plants, advanced packaging facilities, and cutting-edge process nodes.

Record Capital Expenditures in 2025

As TSMC expands its manufacturing footprint, its capital expenditures (CapEx) for 2025 are expected to surge.

The company’s CapEx reached a historic high of USD 36.29 billion in 2022. With the planned addition of 10 new facilities, analysts predict that TSMC’s 2025 CapEx could range between USD 34 billion and USD 38 billion, potentially surpassing its previous record.

However, TSMC has yet to disclose the final details regarding its capital expenditures for 2025.

The company’s massive investments underscore the scale of its expansion and the increasing demand for semiconductor manufacturing capabilities.

These investments are expected to drive the global chip industry’s growth, further solidifying TSMC’s position as a key player in the semiconductor supply chain.

TSMC’s Expansions in Taiwan: Key Facilities

Out of the ten facilities TSMC is planning to build, seven will be located in Taiwan, the company’s home base.

The facilities in Taiwan will primarily focus on advanced semiconductor manufacturing processes, including 2nm production nodes and advanced packaging technologies.

Among these, two 2nm production bases will be constructed in Hsinchu and Kaohsiung. Each of these locations will feature two fabs, bringing the total to four facilities dedicated to advanced process technologies.

These new fabs will play a pivotal role in maintaining TSMC’s leadership in cutting-edge chip production, meeting the increasing global demand for smaller, more powerful chips.

In addition to these production fabs, TSMC will invest in advanced packaging facilities in Taiwan. The AP8 plant in Tainan, which was acquired from Innolux, will be one of the key projects.

Additionally, TSMC is expanding its CoWoS (Chip-on-Wafer-on-Substrate) capacity in Taichung and investing in SoIC (System-on-Integrated-Chip) advanced packaging in Chiayi.

These three packaging facilities will strengthen TSMC’s capabilities in providing high-performance chips with improved efficiency and miniaturization.

Global Facilities: Expanding Beyond Taiwan

TSMC is extending its operations beyond Taiwan with major international projects. The company plans to build facilities in Japan, the United States, and Europe. This expansion aligns with its goal to diversify its manufacturing base and reduce reliance on Taiwan.

In Japan, TSMC will construct its second Kumamoto fab starting in Q1 2025. Mass production is expected by 2027. This project strengthens TSMC’s presence in Japan and boosts supply chain resilience amid geopolitical concerns.

In the U.S., TSMC is continuing work on its Arizona facility. This plant will play a key role in serving U.S. customers and supporting local semiconductor manufacturing.

In Europe, TSMC is building a new fab in Dresden, Germany. The facility will meet rising semiconductor demand in the region. It also supports Europe’s efforts to become more self-sufficient in chip production.

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Past Expansion Efforts: The Path to 2025

TSMC’s growth has accelerated in recent years. Between 2022 and 2023, it built an average of five facilities annually.

In 2024, the company aims to complete seven facilities, including fabs, packaging plants, and overseas projects.

These expansions highlight TSMC’s focus on meeting global demand. Its customers span industries like technology, automotive, and consumer electronics.

TSMC’s projects are designed to address rising customer needs for advanced semiconductors. It has emphasized the importance of expanding both domestic and global capacity. This ensures industries can access cutting-edge chips for products like smartphones and autonomous vehicles.

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Geopolitical Drivers of Expansion

Geopolitical tensions and the global push for semiconductor self-sufficiency have been key drivers behind TSMC’s expansion plans. The COVID-19 pandemic and subsequent supply chain disruptions brought the critical role of semiconductors to the forefront, prompting governments around the world to invest in domestic chip production.

The United States, Japan, and European Union have all launched initiatives aimed at increasing local semiconductor manufacturing capacity.

TSMC’s commitment to building fabs in these regions aligns with these goals, and the company’s efforts will likely be instrumental in strengthening the semiconductor supply chain in these key markets.

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Conclusion: The Future of TSMC’s Expansion

TSMC’s global expansion by 2025 represents a significant step forward in the semiconductor industry. The company’s plans to build ten new facilities in Taiwan and abroad are a clear signal of its commitment to meeting the growing demand for advanced semiconductor technologies.

With a projected increase in capital expenditures and a strong focus on both advanced production and packaging capabilities, TSMC is poised to solidify its position as the leading player in global semiconductor manufacturing.

As TSMC pushes forward with global facilities expansion efforts, it will be interesting to see how these new facilities contribute to the company’s growth and how they impact the broader semiconductor landscape.

The company’s ability to meet the challenges of a rapidly changing global market and deliver cutting-edge technologies will be crucial to its continued success in the years to come.

Kumar Priyadarshi
Kumar Priyadarshi

Kumar Joined IISER Pune after qualifying IIT-JEE in 2012. In his 5th year, he travelled to Singapore for his master’s thesis which yielded a Research Paper in ACS Nano. Kumar Joined Global Foundries as a process Engineer in Singapore working at 40 nm Process node. Working as a scientist at IIT Bombay as Senior Scientist, Kumar Led the team which built India’s 1st Memory Chip with Semiconductor Lab (SCL).

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